Monday, November 26, 2018

Thor, the Goddess of Thunder Part 6: The Leather Bits

I've previously written about making the Goddess Thor's helmet HERE and HERE, her armor HERE, her hammer HERE, and the fabric parts of her costume HERE.

Now it's time to talk about her belt.  Depending on which render of her you find, her belt changes quite a bit from one image to the next.  I suppose some folks might get frustrated by the lack of standardization, but for me this is just a bit of license to be creative and do what I want.

In any case, the first thing I'd have to do is head out to one of my favorite places to get leather: the Tannery:
Leather Shopping

This is the warehouse at Barta Hide in Petaluma where you can buy off-cuts and scrap leather by the pound or you can get full hides in a variety of colors and thicknesses.  If you can get over the smell, it's awesome.  Pro tip: go on a day when the temperature and humidity are a bit lower.  Your olfactory nerves will thank you.

After picking up a few large, thick pieces of leather that I was happy with, the next step was to remove the existing finish.  For this, I soaked the surface with denatured alcohol, then scrubbed with a rag.  For some of the more tenacious spots, I used acetone:
Stripping Finish off of Leather

After the surface was stripped, the leather was "cased."  This basically means I soaked it in water for a couple of nights.  Here it is after just a couple of hours when the remaining dye started leeching out of the leather:
Soaked Leather Scraps

After leaving it overnight, it looked like so:
Soaked Leather

I also picked up a basic set of leather carving tools:
Leather Tooling...tools.
I got the whole set here: LINK.

The next step was to learn how to use them.

The process begins with a design copied onto tracing paper.  Then you use a stylus to transfer an impression of the design onto the leather.  With that done, you use a swivel knife to cut the lines of the design partway into the leather.

The next step is to use the tools and mallet to dent the surface of the leather wherever you want ot darken it by adding recesses.

There's a lot more to this, but I'm only just learning at this point.  Here's how my first attempt came out on a scrap of leather:

First Attempt at Leather Carving

And here's my second attempt
My second attempt at tooling leather.

Not terrible for a beginner I suppose:
First Two Carved Leather Attempts

Having learned the very basics of leather tooling, I figured I could go ahead and make the Thor belt.  I started by cutting out two different versions:
Belt Blanks

Then I got myself sidetracked thinking of the shiny metallic discs that are mounted on the belts.  I decided that I could get away with some of these little blind spot mirror domes from the local auto parts store:
Mirrors for Belt

With the mount and frame removed, they're just about perfect:
Disassembled Mirror

They also come in different sizes:
Blank Belt with Mirrors

But since I wanted a lip around the edges, I went ahead and sculpted a clay surround, pulled a quick mold, and cast copies in resin:
First Round of Cast Discs

These were given a solid black basecoat before I chromed them:
Discs and Studs

getting back to work on the belt, I stripped off the finish and added all of the rivet details around the edges:
Belt Rivets Begin

Then I riveted on the strap that hangs off of the hip:
Belt Assembled

Since time was running out before her convention debut, I didn't get a chance t carve any detailed pattern into the belt itself.  That'll have to wait for some later luxury free time.  For now, she looks the part:
Test Fit 2

Stay tuned for the final product and better photos.

1 comment:

  1. I like your version of "not terrible". I tried stamping some designs into a leather belt some years back and it did not turn out well at all. It probably would have helped if I had read a How-to article beforehand, but I stumbled across a free workshop at the local fair and decided to try something new.
    Looking forward to the next update!

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